Scan. Validate. Print.
Every O3D orthosis starts from a patient 3D scan — not a template. The result: a device that matches the anatomy to the millimetre, from the very first fitting.
The process, in three steps
From scan to delivered device, a fully digital workflow.
Scan
The clinician captures the patient's anatomy in minutes with Cleo, our 3D scanning app on iPhone, iPad and Android. Foot, hand, knee or lower limb: the app itself selects the right capture experience. No casting, no molding, no waiting.
Validate
Our design algorithms generate the orthosis from the scan — tension and comfort zones managed to the millimetre — and the clinician previews the device before production. What is delivered is exactly what was validated: no surprises at delivery. And each device's file is kept indefinitely — remaking an identical one requires no new measurements.
The orthosis is made by industrial 3D printing, a technology that creates long polymer chains. In concrete terms: the most resistant printed frame on the market, in an ultralight, ventilated device. The printers work day and night — lead times no longer depend on a cast drying.
Cleo — the 3D scanning app
The clinician's everyday tool: Cleo captures the patient's morphology in minutes, on iPhone, iPad and Android, with order-taking built right in — no extra hardware needed, just the phone. Reserved for clinicians — become a partner to activate it.
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What sets an O3D orthosis apart
Four principles applied to every device, without compromise.
100% custom-made, industrial quality
No pre-made template: the need defines the orthosis. Manufacturing precision to the millimetre — down to 100% identical pairs.
Stress-tested
Every design is proven; latest-generation materials combine rigidity and lightness.
Patient-adjustable
The integrated BOA® system, recognized worldwide for its reliability, allows precise, fast tightening every day.
100% Made in Canada
From acquisition software to printing, including design: every step is carried out here.
Cleaner manufacturing
On the O2 knee brace, 3D printing produces 23 times less waste than the traditional molding method, and 80% of the unused powder is recycled into the next production run. Custom-made, without the waste.
Proof through results
On the O2 knee brace, digital design enables multi-vector correction: we correct the joint angle, but also the femoral translation. Clinical tests (WOMAC, after 6 to 8 weeks of use) show a 20-point improvement.
Are you an orthotist?
Offer your patients perfectly adapted devices, without changing your practice. Scan, validate, deliver — we take care of the rest.